mazak I-series 5axis postprocessor

Introduction to the VARIAXIS I-Series by Mazak

The VARIAXIS I-Series from Mazak is a high-performance 5-axis CNC machine series, designed for precise and flexible machining in aerospace, automotive, medical, and mold manufacturing industries. With advanced multi-axis capabilities, this series ensures superior surface quality and reduced machining time.

Key Models in the VARIAXIS I-Series:

  • VARIAXIS i500 – Ideal for small to medium-sized parts.

  • VARIAXIS i600 – Robust structure for high-precision machining.

  • VARIAXIS i700 – Larger travel range for complex parts.

  • VARIAXIS i800 – Flexible design, optimized for batch production.

  • VARIAXIS i1050 – High-power capability for large-scale machining.

Key Features of VARIAXIS I-Series:

  • X-axis travel from 350 mm to 1200 mm, Y-axis from 550 mm to 1385 mm, and Z-axis from 510 mm to 900 mm, covering a wide range of machining needs.

  • 4th-axis rotation from -120° to +130° and 5th-axis full 360° rotation, enabling versatile 5-axis machining.

  • Mazak Smooth control, featuring advanced programming technology for increased efficiency and precision.

  • Rigid machine structure, minimizing vibrations and enhancing surface quality.

Post Processor for VARIAXIS I-Series – Mazak

Why Do You Need a Custom Post Processor for VARIAXIS I-Series?

The VARIAXIS I-Series utilizes Mazak Smooth Control, requiring a customized post processor to fully optimize its 5-axis machining capabilities. A well-optimized post processor will:

  • Optimize toolpaths, reducing programming and machining time.

  • Ensure accurate G-code generation, preventing syntax errors and coordinate mismatches.

  • Fully support advanced functionalities, including TCP, TWP, and high-speed machining.

Standard post processors often lack comprehensive support for these features, requiring manual NC code modifications, increasing error risks, and reducing production efficiency.

OptiTech – The Ultimate Post Processor Solution

OptiTech provides customized post processors for NX CAM, Mastercam, and SolidCAM, ensuring seamless operation of VARIAXIS I-Series with advanced functionalities:

  • Full support for drilling cycles.

  • Integration of G68.2 for TWP.

  • TCP support with G43.4.

  • High-speed machining with G05/G61.1.

  • Accurate machine simulation in NX CAM ISV or Vericut for collision detection.

With these optimizations, OptiTech’s post processors help businesses increase productivity, minimize errors, and optimize 5-axis CNC machining processes.

Get a Free Trial of the VARIAXIS I-Series Post Processor!

If you are using a VARIAXIS I-Series machine and need a post processor for NX CAM, Mastercam, or SolidCAM, sign up now for a free trial at OptiTech Post Library.